COILED TUBING

Meeting your exact requirements for coiled tubing equipment

COILED TUBING EQUIPMENT

Cost effective bespoke solutions

Our integrated approach of supplying elements of a coiled tubing unit allows you to obtain a complete coiled tubing package to meet your exact requirements.

This is particularly valuable in situations such as:

  • Components for example power pack or control cabin are damaged in transit and need replacing
  • Making best value of redundant components for instance, injectors, and pressure control equipment to form complete unit
  • Upgrading components to meet new operational requirements

Prior Power Solutions designs and manufactures control cabins, power packs, high pressure pumping units and power hose reels individually, or combined, to high standards.

We specialise in skid-mounted components for offshore applications with experience of manufacture trailer/truck mounted units and undertake skid fabrication in-house.

We manufacture units to operate efficiently in the harsh environments they are intended for including extreme cold (-40°C) to extreme heat (50°C) and flexible to operational needs with options of open, enclosed and sound-proof components.

We have vast experience of manufacturing both diesel-driven and electric-driven equipment which meets ATEX Zone 1, ATEX Zone 2 or CE requirements.

Stacked Coiled Tubing Unit

Tailored to your needs

Our experienced design-team, with in-depth knowledge of coiled tubing units, takes time to understand your precise operational requirements including available footprint, and seamless compatibility with existing components for smooth operation and efficiency of the unit.

Coiled Tubing Unit Control Cabin

Control cabin

Used to seamlessly operate and monitor the entire coiled tubing unit from a safe position. Our control cabins are designed with operator comfort and ease of operation in mind and we tailor the level of control and instrumentation to your exact requirements. Our gauges are photoluminescent as standard to ensure accurate readings in low light.

Coiled Tubing Unit Power Pack

Power pack

Providing hydraulic power for the whole coiled tubing package, our hydraulic power packs can be custom designed and built to meet all operational requirements and environments that coiled tubing/well intervention operations are performed in. Fire suppression systems can be incorporated as appropriate. Find out more about our hydraulic power units here.

Coiled Tubing Unit Power Hose Reel

Power hose reel

Designed and manufactured for the main injector head drive hoses and well control hoses. Located either on the coiled tubing control cab or can be designed as an independent unit depending on space available for rigging up. Multi-swivel bulkhead is incorporated into the reel system to allow ease of operation.

CASE STUDY

Prior Power Solutions was commissioned to design and build a bespoke hydraulic power pack, control cabin, high pressure pump unit and power hose reel for a customer to form a complete coiled tubing unit.

Features:

  • CE Marked
  • ATEX approved
  • Operating range of -40°C to +50°C
  • Heating systems to warm critical fluids
  • Unit can be double-stacked for reduced footprint or configured as standard
  • Remote well control system
  • Fire deluge system

Read more about this project here.

Coiled Tubing Unit

REPAIRS AND REFURBISHMENTS

Prior Power Solutions offers cost effective solutions for your equipment requirements by refurbishing your current stock. The refurbishment process identifies all areas for repair or overhaul of existing equipment and we will provide a full engineering solution to bring back the unit to full operational specification at a reduced cost to purchasing new and supports the circular economy.

Our well service parts department provides specialist replacement parts for coiled tubing equipment which can be dispatched worldwide.

 

Refurbished Coiled Tubing

Refurbished power pack

Refurbished Control Cabin

Refurbished control cab

Power pack refurbishment

  • Full engine overhaul
  • Hydraulic overhaul
  • Well control accumulator overhaul
  • Hose refurbishment/ replacement
  • Structural repairs and respray

Reel refurbishment

  • Hydraulics inspected and overhaul
  • Inspect and repair/replace levelwind assembly
  • Check/replace multi swivel injection point
  • General condition of drum inspected
  • Structural repairs and respray

Cab refurbishment

  • Gauges recertified/replaced
  • Hydraulics checked and repaired
  • Cab function inspected and repaired
  • Internal components i.e. heating, lighting refurbished
  • Crash frame repair and respray
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